iccp mmo coated titanium anodes

ICCP MMO Coated Titanium Anodes: Advanced Corrosion Protection Solutions

Shaanxi CXMET Technology Co., Ltd. is a leading manufacturer and supplier of high-quality ICCP MMO coated titanium anodes. With over 20 years of experience, we've established ourselves as industry experts in corrosion protection technology. Our advanced ICCP MMO coated titanium anodes offer superior durability, efficiency, and customization options. Trust CXMET for reliable, long-lasting corrosion protection solutions that meet your specific project needs.

Product Introduction

Our ICCP MMO coated titanium anodes are designed to provide exceptional corrosion protection in harsh environments. These anodes are an essential component of Impressed Current Cathodic Protection (ICCP) systems, widely used in marine, oil & gas, and infrastructure applications. By leveraging the latest in Mixed Metal Oxide (MMO) coating technology, we've created a product that offers unparalleled performance and longevity.

Key Features and Benefits

1. Superior Corrosion Resistance: Our MMO coating significantly enhances the anode's resistance to corrosion, ensuring long-term effectiveness.
2. High Current Capacity: These anodes can handle high current densities, making them ideal for large-scale protection projects.
3. Extended Lifespan: With proper installation and maintenance, our anodes can last up to 20 years or more.
4. Low Consumption Rate: The MMO coating minimizes anode consumption, reducing replacement frequency and overall costs.
5. Versatile Application: Suitable for use in seawater, freshwater, soil, and concrete environments.
6. Lightweight Design: Titanium substrate offers excellent strength-to-weight ratio, simplifying installation and reducing structural load.

OEM and Customization Services: Customized Geometries and Exact Dimensions

At CXMET, we understand that every project has unique requirements. That's why we offer comprehensive OEM and customization services for our ICCP MMO coated titanium anodes. Our team of experts can work with you to design and manufacture anodes that meet your exact specifications, including:

1. Custom shapes and sizes
2. Tailored coating thicknesses
3. Specific current output requirements
4. Specialized mounting options
5. Project-specific alloy compositions

Whether you need rod anodes, tubular anodes, or complex geometries, we have the expertise to deliver a solution that fits your project perfectly.

Product Features

1. Titanium Substrate: Grade 1 or 2 titanium for optimal strength and corrosion resistance.
2. MMO Coating: Proprietary blend of iridium, tantalum, and other rare earth metals for enhanced performance.
3. Uniform Coating Distribution: Ensures consistent current distribution and anode longevity.
4. Low Chlorine Evolution: Minimizes environmental impact and improves overall efficiency.
5. High Oxygen Evolution: Promotes effective cathodic protection.
6. Excellent Adhesion: Coating firmly bonded to the titanium substrate for durability.

Technical Specifications

• Material: Titanium Grade 1 or 2
• Coating: Mixed Metal Oxide (MMO)
• Coating Thickness: 2-10 μm (customizable)
• Current Density: Up to 600 A/m²
• Operating Temperature: -40°C to 100°C
• pH Range: 0-14
• Consumption Rate: <1 mg/A-year
• Design Life: 20+ years (application-dependent)

Applications and Industries

Our ICCP MMO coated titanium anodes find applications across various industries:

1. Marine and Offshore:
   • Ship hulls and ballast tanks
   • Offshore platforms and subsea structures
   • Port facilities and coastal infrastructure
2. Oil and Gas:
   • Pipeline protection (onshore and offshore)
   • Storage tanks and terminals
   • Refinery equipment
3. Water Treatment:
   • Desalination plants
   • Water storage tanks
   • Treatment facilities
4. Infrastructure:
   • Bridges and dams
   • Reinforced concrete structures
   • Underground storage facilities
5. Power Generation:
   • Cooling water systems
   • Heat exchangers
   • Power plant structures

Tips and Tricks

To maximize the performance and lifespan of your ICCP MMO coated titanium anodes:

1. Ensure proper installation by following manufacturer guidelines.
2. Regularly monitor and maintain your ICCP system.
3. Keep anodes free from marine growth and debris.
4. Perform periodic inspections to check for any signs of damage or wear.
5. Consult with our experts for optimal anode placement and system design.

Manufacturing Process

Our ICCP MMO coated titanium anodes are produced using a state-of-the-art manufacturing process:

1. Titanium Preparation: High-grade titanium is cut, shaped, and cleaned.
2. Surface Treatment: The titanium surface is prepared for optimal coating adhesion.
3. MMO Coating Application: Precise application of the proprietary MMO coating.
4. Heat Treatment: Carefully controlled heating to ensure proper coating bonding.
5. Quality Control: Rigorous testing to ensure coating uniformity and performance.
6. Final Inspection: Each anode undergoes a final check before packaging.

How to Choose Products and Why Choose Products Made by Us

When selecting ICCP MMO coated titanium anodes, consider:

1. Environment: Choose anodes suitable for your specific application (seawater, soil, etc.).
2. Current Requirements: Ensure the anode can handle your system's current needs.
3. Design Life: Select anodes that match your project's longevity requirements.
4. Customization Options: Look for manufacturers offering tailored solutions.
5. Technical Support: Choose a supplier with strong engineering expertise.

Why choose CXMET:

1. Proven Track Record: Over 20 years of experience in corrosion protection.
2. Advanced Technology: Cutting-edge MMO coating formulations and processes.
3. Customization Capabilities: Tailored solutions to meet your exact needs.
4. Quality Assurance: Rigorous testing and adherence to international standards.
5. Technical Expertise: Dedicated team of corrosion protection specialists.
6. Global Support: Worldwide shipping and after-sales service.

Certifications and Compliance

Our ICCP MMO coated titanium anodes meet or exceed industry standards:

• ISO 9001:2015 Quality Management System
• ISO 14001:2015 Environmental Management System
• NACE SP0387 (Metallurgical and Mechanical Requirements for Impressed Current Anodes)
• DNV-RP-B401 (Cathodic Protection Design)
• ASTM B265 (Standard Specification for Titanium and Titanium Alloy Strip, Sheet, and Plate)

Quality Control and Testing

We maintain strict quality control measures throughout our manufacturing process:

1. Raw Material Inspection: Ensuring high-grade titanium and coating materials.
2. In-Process Checks: Monitoring at each stage of production.
3. Coating Thickness Measurement: Precision testing for uniform application.
4. Adhesion Testing: Ensuring proper bonding of MMO coating to titanium substrate.
5. Electrochemical Performance Testing: Verifying current capacity and efficiency.
6. Accelerated Life Testing: Simulating long-term performance under various conditions.

Packaging and Shipping

Our ICCP MMO coated titanium anodes are carefully packaged to ensure safe transportation:

1. Individual Protective Wrapping: Each anode is wrapped to prevent scratching.
2. Sturdy Containers: Heavy-duty boxes or crates for secure shipping.
3. Custom Packaging: Available for unique shapes or large orders.
4. Global Logistics: Reliable shipping to destinations worldwide.
5. Documentation: Comprehensive package including test certificates and handling instructions.

Testimonials and Case Studies

"CXMET's ICCP MMO coated titanium anodes have significantly improved the longevity of our offshore platform protection systems. Their customization options and technical support are unmatched." - John D., Corrosion Engineer, Major Oil & Gas Company

Case Study: Port Authority Upgrade A major port authority replaced their aging galvanic anodes with CXMET's ICCP MMO coated titanium anodes. The result was a 40% reduction in maintenance costs and improved protection coverage, extending the life of critical infrastructure.

FAQs

1. What is the typical lifespan of your ICCP MMO coated titanium anodes? With proper installation and maintenance, our anodes can last 20+ years in most applications.
2. Can these anodes be used in freshwater environments? Yes, our anodes are suitable for both seawater and freshwater applications.
3. Do you offer installation services? While we don't provide direct installation, we offer comprehensive technical support and can recommend qualified installers.
4. What is the lead time for custom orders? Lead times vary based on complexity, but typically range from 4-8 weeks for custom orders.
5. Are your anodes environmentally friendly? Yes, our anodes have low chlorine evolution and are designed for minimal environmental impact.

Contact Us

Ready to enhance your corrosion protection strategy with our ICCP MMO coated titanium anodes? Contact our expert team today for personalized solutions and support.

Email: sales02@nh-ti.com
WhatsApp: +86 13991730175

Trust CXMET for superior ICCP MMO coated titanium anodes that deliver long-lasting protection and value for your critical assets.