customized titanium anode

Customized Titanium Anodes: Advanced Solutions for Industrial Electrochemistry

At Shaanxi CXMET Technology Co., Ltd., we specialize in manufacturing high-performance customized titanium anodes tailored to meet the unique demands of industrial electrochemistry. With over 20 years of expertise in titanium fabrication, our state-of-the-art facility in China's Titanium Valley produces precision-engineered anodes that drive efficiency and innovation across various sectors. Our commitment to quality, customization, and cutting-edge technology makes us a trusted partner for businesses seeking reliable and high-performance electrochemical solutions.

Product Introduction

Our customized titanium anodes represent the pinnacle of electrochemical engineering, designed to excel in the most demanding industrial applications. These anodes combine the inherent corrosion resistance of titanium with advanced surface treatments and coatings to deliver superior performance, longevity, and efficiency in electrochemical processes.

Key Features and Benefits

• Exceptional Durability: Titanium's natural corrosion resistance, enhanced by our proprietary coatings, ensures extended anode lifespan even in harsh chemical environments.
• High Electrical Efficiency: Optimized surface area and conductivity maximize current distribution, reducing energy consumption in electrochemical processes.
• Customizable Designs: Tailored geometries and dimensions to fit seamlessly into existing systems or novel equipment designs.
• Advanced Coatings: Mixed metal oxide (MMO) and other specialized coatings enhance catalytic activity and specific ion selectivity.
• Reduced Maintenance: Long-lasting performance translates to fewer replacements and less downtime for your operations.

OEM and Customization Services: Customized Geometries and Exact Dimensions

Our engineering team excels in creating bespoke anode solutions. We offer:

• Custom shapes and sizes to fit unique reactor designs
• Specialized coating compositions for specific electrochemical reactions
• Tailored current density distributions for optimized process efficiency
• Integration of mounting fixtures or connection points for easy installation

Product Features

• Titanium Grade 1 or 2 base material for optimal strength-to-weight ratio
• Precision-applied MMO coatings for enhanced catalytic activity
• Uniform current distribution through advanced surface engineering
• Resistance to dimensional changes under high-current conditions
• Optional platinum group metal (PGM) coatings for specialized applications

Technical Specifications

• Available dimensions: Up to 2000mm x 1000mm (larger sizes upon request)
• Thickness range: 0.5mm to 10mm
• Coating options: IrO2, RuO2, Ta2O5, PtIr, and custom formulations
• Operating temperature range: -10°C to 95°C
• pH tolerance: 0-14
• Current density: Up to 10,000 A/m² (application-dependent)

Applications and Industries

Our customized titanium anodes find critical use in:

• Chlor-alkali production
• Water and wastewater treatment
• Metal electrowinning and electrorefining
• Cathodic protection systems
• Hydrogen generation and fuel cell technology
• Industrial plating and surface finishing
• Petrochemical processing

Tips and Tricks

• Regular inspection of anode surfaces can help predict replacement needs
• Maintain proper electrolyte circulation to prevent "gas blanketing" and ensure uniform current distribution
• Consider pulsed current techniques to enhance anode longevity in certain applications

Manufacturing Process

1. Precision cutting and shaping of titanium base material
2. Surface preparation through chemical etching and mechanical processes
3. Application of proprietary coatings using advanced thermal decomposition techniques
4. Quality control inspections including coating adhesion and uniformity tests
5. Final assembly and customization of mounting hardware if required

How to Choose Products and Why Choose Products Made by Us

Selecting the right customized titanium anode involves considering:

1. Specific electrochemical process requirements
2. Operating conditions (temperature, pH, electrolyte composition)
3. Desired lifespan and maintenance intervals
4. Compatibility with existing equipment

Choose Shaanxi CXMET Technology Co., Ltd. for:

• Unparalleled expertise in titanium fabrication and electrochemistry
• Cutting-edge manufacturing capabilities ensuring precision and quality
• Flexible customization options to meet unique process needs
• Comprehensive technical support from concept to implementation
• Competitive pricing without compromising on performance or durability

Certifications and Compliance

• ISO 9001:2015 Quality Management System
• ISO 14001:2015 Environmental Management System
• RoHS Compliant
• REACH Registered
• Adherence to ASTM B265 for titanium plate standards

Quality Control and Testing

Every customized titanium anode undergoes rigorous testing:

• Coating thickness and uniformity measurements
• Accelerated life testing in simulated operating conditions
• Electrochemical performance validation
• Visual and microscopic inspections for defects
• Chemical composition analysis of base material and coatings

Packaging and Shipping

• Custom-designed protective packaging to prevent damage during transit
• Options for inert gas-filled containers for highly sensitive coatings
• Worldwide shipping with full tracking and insurance
• Expedited delivery available for urgent orders

Testimonials and Case Studies

"CXMET's customized titanium anodes have significantly improved our chlorine production efficiency. Their technical support was invaluable in optimizing our process." - Senior Engineer, Global Chemical Manufacturer

"We've seen a 30% reduction in energy costs since implementing CXMET's anodes in our wastewater treatment facility." - Operations Manager, Municipal Water Authority

FAQs

Q: What is the typical lead time for customized titanium anodes?
A: Standard sizes are usually ready in 4-6 weeks, while highly customized designs may take 8-12 weeks.

Q: Can you provide samples for testing before a large order?
A: Yes, we offer sample anodes for performance validation in your specific application.

Q: How long do your anodes typically last?
A: Lifespan varies by application, but many customers report 5-10 years of continuous operation in standard conditions.

Contact Us

Ready to optimize your electrochemical processes with our customized titanium anodes? Our team is here to assist you in finding the perfect solution for your needs.

Email: sales02@nh-ti.com
WhatsApp: +86 13991730175

Shaanxi CXMET Technology Co., Ltd. - Your partner in advanced electrochemical solutions.