MMO Titanium Wire Anode: High-Performance Electrochemical Solution
Shaanxi CXMET Technology Co., Ltd. is a leading manufacturer and supplier of MMO titanium wire anodes. With over 20 years of experience, we specialize in delivering high-quality, durable, and cost-effective electrochemical solutions. Our MMO titanium wire anodes are engineered for superior performance in various industrial applications, offering excellent corrosion resistance and long service life. At CXMET, we pride ourselves on our advanced manufacturing capabilities, rigorous quality control, and commitment to customer satisfaction.
Product Introduction
Our MMO titanium wire anodes are designed to meet the demanding requirements of modern electrochemical processes. These anodes feature a titanium wire core coated with a carefully formulated mixed metal oxide (MMO) layer. This unique combination provides exceptional electrical conductivity, chemical stability, and mechanical strength, making them ideal for a wide range of applications in water treatment, electroplating, and cathodic protection systems.
Key Features and Benefits
- Superior Corrosion Resistance: The MMO coating protects the titanium core, ensuring longevity in harsh chemical environments.
- High Current Density: Capable of handling high current loads, improving process efficiency.
- Low Consumption Rate: Extends anode life, reducing replacement frequency and maintenance costs.
- Uniform Current Distribution: Ensures consistent performance across the entire anode surface.
- Versatile Design: Available in various dimensions and configurations to suit diverse applications.
- Eco-Friendly: Contributes to cleaner electrochemical processes with minimal environmental impact.
OEM and Customization Services: Customized Geometries and Exact Dimensions
At CXMET, we understand that one size doesn't fit all. Our team of experts works closely with clients to develop custom MMO titanium wire anode solutions tailored to specific project requirements. We offer:
- Custom wire diameters and lengths
- Specialized coating formulations for unique applications
- Pre-fabricated anode assemblies
- Integration with existing systems
Our flexible manufacturing process allows us to accommodate both small specialty orders and large-scale production runs, ensuring that your exact specifications are met with precision and care.
Product Features
- Titanium Grade 1 or 2 wire core for optimal strength and conductivity
- Proprietary MMO coating for enhanced performance and durability
- Uniform coating thickness for consistent current distribution
- Flexible design allows for easy installation and replacement
- Resistant to chlorine, chlorates, and other aggressive chemicals
Technical Specifications
- Wire Diameter: 1.0 mm to 5.0 mm (standard sizes, custom available)
- Length: Up to 100 meters continuous (longer lengths available upon request)
- Coating Composition: IrO2-Ta2O5 or RuO2-IrO2-TiO2 (customizable)
- Coating Thickness: 1-3 μm (optimized for performance)
- Operating Temperature: Up to 80°C (higher temperatures available with special coatings)
- Current Density: Up to 10,000 A/m2 (application-dependent)
Applications and Industries
Our MMO titanium wire anodes find extensive use in:
- Water Treatment: Municipal and industrial wastewater processing, electrochlorination
- Electroplating: Metal finishing, surface treatment
- Cathodic Protection: Pipeline protection, marine structures, reinforced concrete
- Chlor-Alkali Production: Chlorine and caustic soda manufacturing
- Electrochemical Manufacturing: Specialty chemicals, electrowinning
- Environmental Remediation: Groundwater treatment, soil decontamination
Tips and Tricks
- For optimal performance, ensure proper anode spacing in your system design
- Regularly inspect anodes for signs of wear or coating deterioration
- Maintain recommended operating parameters to maximize anode lifespan
- Consider using anode baskets or frames for easy installation and removal
Manufacturing Process
Our MMO titanium wire anodes are produced using a state-of-the-art manufacturing process:
- Wire Preparation: High-purity titanium wire is carefully cleaned and etched
- Coating Application: Proprietary MMO solution is applied using precision techniques
- Thermal Treatment: Coated wire undergoes controlled heating to optimize coating properties
- Quality Inspection: Rigorous testing ensures coating adherence and uniformity
- Final Processing: Wire is cut to length, and end connections are applied if required
How to Choose Products and Why Choose Products Made by Us
When selecting MMO titanium wire anodes, consider:
- Application requirements (current density, chemical environment)
- Wire diameter and length needed for your system
- Coating composition best suited for your process
- Supplier expertise and support capabilities
Choose CXMET for:
- Industry-leading quality and performance
- Extensive customization options
- Comprehensive technical support
- Competitive pricing for both small and large orders
- Proven track record in diverse applications
Certifications and Compliance
Our MMO titanium wire anodes meet or exceed industry standards:
- ISO 9001:2015 Quality Management System
- ASTM B265 for titanium materials
- NACE TM0108 for cathodic protection applications
- RoHS compliance for environmental safety
Quality Control and Testing
Every batch of MMO titanium wire anodes undergoes:
- Dimensional checks
- Coating adhesion tests
- Electrochemical performance evaluation
- Accelerated life testing
- Chemical composition analysis
Packaging and Shipping
Our anodes are carefully packaged to ensure safe transportation:
- Individual protective sleeves for each anode
- Robust wooden crates or cardboard boxes for bulk shipments
- Custom packaging available for specialized requirements
- Worldwide shipping with tracking and insurance options
Testimonials and Case Studies
"CXMET's MMO titanium wire anodes have significantly improved our electroplating efficiency. Their technical support team was instrumental in optimizing our system." - John D., Chief Engineer, Global Plating Solutions
Case Study: A municipal water treatment plant reduced energy consumption by 15% after upgrading to our MMO titanium wire anodes, with a projected ROI within 18 months.
FAQs
Q: What is the typical lifespan of your MMO titanium wire anodes?
A: Under normal operating conditions, our anodes can last 5-10 years, depending on the application and environment.
Q: Can your anodes be used in seawater applications?
A: Yes, we offer specialized coatings designed for marine environments, providing excellent performance in seawater.
Q: Do you provide technical support for system design?
A: Absolutely. Our engineering team offers comprehensive support from initial design to system optimization.
Contact Us
Ready to upgrade your electrochemical processes with our high-performance MMO titanium wire anodes? Contact our expert team today for personalized solutions and quotations.
Email: sales02@nh-ti.com
WhatsApp: +86 13991730175
Experience the CXMET difference – where innovation meets reliability in MMO titanium wire anode technology.